SwitchMote relay replacement

Started by zero_td, November 27, 2014, 07:12:11 AM

zero_td

Hi

I needed to control a hot water cylinder (3kW) max so the current requirement is well over 5A which this realay is limited to . I was wondering how difficult is to swap to the omron 20A relay given here and if any extra circuitry is needed :

http://www.digikey.co.nz/product-detail/en/G4A-1A-PE%20DC5/G4A-1A-PE%20DC5-ND/1815499

according to the datasheet it has the same contact as the 5A version SPST-NO (1 Form A)

Thanks guys

I am new here :)

Felix

Hi,
The coil current is much larger so you might need to swap the gate resistor for the BJT driving the relay, on board the SwitchMote.
Also the footprint of this relay is different, it's a larger relay. 1-form A refers to the circuit not the physical layout.
Digikey has no stock but mouser does have some: http://www.mouser.com/ds/2/307/omron_g4arelay-358734.pdf
This relay also comes in a variant that has TOP contacts which might be better, but you want to really know what you're doing since the feed current in SwitchMote comes through the terminal and that feeds the relay as well. Make sure to check the schematic of SwitchMote before you endeavor in this. Having said all this I cannot endorse changing the original relay since the traces on the PCB are not rated for 20A, although they might support 20A (they are on top and bottom as well). I have designed other SwitchMotes with much larger relays for some private customers so it's possible to make, if you're interested you may contact me at lowpowerlab.com/contact